Element of rectifier with CLAMP 1,5 inches в Грозном

1. Unpack the packed distillation column "Gorilych" and remove all packing materials.
2. Remove traces of factory treatment with water and detergent and rinse with clean water.
3. Fill the distillation cube with a small amount of pure water, collect the packed distillation column "Gorilych", and do not connect the hoses to supply water for cooling to boil for 30 minutes.
4. Disassemble the system, merge the remaining water from the distillation cube and column.

1st haul

5. The volume of primary wort should not exceed 3/4 of the volume of the distillation cube. It is recommended to use clarified primary wort, pre-filtering it from the suspensions of fermentation products. When using thick brews, the distillation process is carried out with individual modes of adjusting the parameters of heating the distillation cube and adjusting the supply of cooling water. The final regulatory indicators when using thick bogs may differ and will be individual, depending on the particularly used thick wort.
6. Primary wort is poured through the neck into the distillation cube.
7. The recommended volume content of alcohol in the original wort is from 10% and higher.
8. After connecting the cooling hoses to the reflux nozzles, check for tightness of their connection, briefly putting water in the hoses.
9. Stop the connection of the reflux condenser with the atmosphere.
10. Do not install the "Hoffmann" clip on the product collection hose.
11. Put the packing distillation column on the heat source and set the heating power to the maximum value (in order to shorten the heating time of the distillation cube)
12. After reaching a temperature reading of 70°C on the thermometer, turn on the water supply for cooling. Strongly not necessary, enough laminar flow of water (without bubbles of air in the hose), approximately 1 liter / min.
13. When the values on the thermometer are reached at the upper point of the collar 76-77°C (the scatter is due to the measurement error), low-boiling fractions (heads) will begin to distill. Approximately 1-2% of the volume poured into the distillation cube of a water-alcohol solution (if the primary wort is on sucrose) or 2-3% (if the primary wort is on fructose).
14. Then the collection of raw alcohol begins. Do not forget to use a silicone tube to collect the product, in order to avoid unnecessary evaporation of alcohol into the air during collection.
15. As the alcohol content in the primary wort decreases, the thermometer readings on the distillation cube begin to rise, down to 96 ° C - these are the regulatory indicators.
16. If the alcohol content in the brew is less than critical, the distillation process slows down automatically, expressed in a sharp drop in the intensity of the dropper, until the caprolling of the product stops. The temperature on the thermometer at the top of the packed column (under the reflux condenser) begins to fall - fall below 73°C. This indicates the automatic termination of the first distillation process.
17. Follow the thermometer readings on the distillation cube. If the reading exceeds 98°C, turn off the heating source and wait for the distillation column to cool down, disassemble it to perform a revision to find the clogging.

2nd haul

18. Wait until the distillation column cools down after the first distillation, disassemble it, remove the residues of the primary wort, formed reflux and rinse the column with water.
19. Reassemble the packed distillation column.
20. Having connected cooling hoses to the reflux condenser fittings, check for tightness of their connection, briefly putting water in the hoses.
21. To adjust the strength of alcohol and to achieve their maximum possible values, use Hoffmann clips or another similar valve on the product collection hose.
22. The Panchenkov RPN or other fillers should fill the entire volume of the column to achieve maximum efficiency of the rectifier.
23. After the first distillation, the raw alcohol obtained is diluted with water to 20-25% of the volume content of alcohol and poured the resulting aqueous alcohol solution into the distillation column of the distillation column.
24. Connect the connection of the reflux unit to the atmosphere with the atmosphere.
25. Put the rectification column on the heat source and set the heating power to the maximum value (in order to shorten the heating time of the distillation cube)
26. When the temperature reaches 70°C on the thermometer, turn on the water supply for cooling. Strongly not necessary, enough laminar flow of water (without bubbles of air in the hose), approximately 0.7 - 1 liter / min.
27. When the values on the thermometer are reached at the upper point of the casing column 75 - 76°C (the scatter is due to the measurement error), low-boiling fractions (heads) will begin to distill. Approximately 100-150 ml (if the primary must on sucrose) or 150 - 200 ml (if the primary must on fructose) is selected.
28. Then the collection of alcohol begins. Do not forget to use a silicone tube to collect the product, in order to avoid unnecessary evaporation of alcohol into the air during collection. As the alcohol content in the primary wort decreases, the thermometer readings on the distillation cube begin to rise, down to 96°C - these are the regulatory indicators.
29. Using the Hoffmann clamp or the needle valve, adjust (reduce) the conduit in the product collection tube to achieve the highest possible strengths of the alcohol, while avoiding the complete cessation of the capless process. Monitor the volume content of alcohol in the jet with an alcoholometer or other devices designed for this purpose.
30. Observe the thermometer readings on the distillation cube. If the reading exceeds 98°C, turn off the heating source and wait for the distillation column to cool down, disassemble it to perform a revision to find the clogging.

Regulatory indicators *:
For the distillation column with a 12 liter distillation cube: approximately 0.6 liters of rectificate (in terms of 96% alcohol content) for 4 hours in a full cycle;
For a distillation column with a 15 liter distillation cube: approximately 0.9 liters of rectificate (in terms of 96% alcohol content) for 5 hours in a full cycle;
For the distillation column with 20 and 21 liter distillation cubes: approximately 1.2 liter of rectificate (in terms of 96% alcohol content) for 6 hours in a full cycle;
For a distillation column with a 30 liter distillation cube: approximately 1.6 liters of rectificate (in terms of 96% volumetric alcohol content) for 7 hours in a full cycle.

* Regulatory indicators may vary depending on the type and performance of the heat source, temperature and cooling intensity, temperature regimes, type and density of fillers used for the packed distillation column.

Connection diagram

Delivery of Gorilych products and related products.

You can buy any stills, brewing and distillation column "Gorilych" in our Internet-shop ChZDA and get your order in Chelyabinsk or in official representative offices in different Russian cities. The list of stores or points of delivery (PWZ) in the Chelyabinsk region is constantly expanding and the actual information on their addresses and office hours you can always find on the interactive map when ordering, or get the information you need from our consultants free by phone 8 (800) 775-90-83.

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You can choose a convenient way of delivery of your stills "Gorilych" and other CHZDA products to Chelyabinsk. When ordering, specify the type of delivery and select any delivery point (PWZ) in the list or on the interactive map. We will take care of the rest.

Safe and cautious packing

Before shipping your order each kit of Gorilych stills is carefully inspected for any external defects, wrapped in bubble wrap, carefully and tightly packed in shipping carton and provided with all the necessary documents (bill of lading, passport, warranty card). During the whole process of delivery to Chelyabinsk region we always track the location of your order to notify the buyer on the arrival of the goods to receive them.

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Agreeing on a convenient time of delivery with the courier service.

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